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Artificial intelligence (AI) refers to the ability of a computer system to replicate human cognitive abilities, including learning and problem-solving skills. Although AI and machine learning (ML) are intricately related, they are distinct concepts. Machine learning is regarded as a subset of AI, indicating that it is a specialised area within the broader field of artificial intelligence. The relationship between artificial intelligence and machine learning provides significant advantages for businesses across diverse sectors, with constantly evolving opportunities and potential applications.

The integration of AI and ML technologies has revolutionised various industries, and material manufacturing is no exception. This article explores the significant role AI and ML play in optimising and enhancing the entire material manufacturing process, from material design and synthesis to quality control and predictive maintenance. We delve into various applications, challenges, and future prospects, showcasing how these technologies are contributing to the evolution of the material manufacturing sector.
Material manufacturing has been a cornerstone of human civilisation, driving technological advancements and economic growth. Traditionally, material development and manufacturing processes relied on empirical knowledge, experimentation, and trial-and-error methods. However, with the advent of AI and ML, the industry has witnessed a transformative shift. These technologies offer powerful tools for optimising material properties, improving production efficiency, and ensuring product quality.
Materials design and synthesis
AI has revolutionised the materials design and synthesis phase by accelerating the introduction and predicting the interaction of novel materials with desired properties. Researchers can leverage AI algorithms to predict material properties based on chemical composition, crystal structure, structural interactions, and other physical and chemical factors. ML models trained on vast material databases can generate valuable insights, leading to the creation of new formulations tailored for specific applications.
Materials property prediction
AI-driven materials property prediction models can significantly reduce the time and cost required for material development. These models utilise data from various sources, such as quantum calculations, experimental data, and simulations, to predict material properties like mechanical strength, electrical and thermal conductivity, and thermal stability, etc. Researchers can use these predictions to identify promising candidates for further study, expediting the materials formulation and synthesis process. This can significantly reduce the time to arrive at the right material uses and avoid the trial and error method in the laboratory.
Materials informatics
Materials informatics combines AI and ML techniques to extract valuable information from vast datasets. By analysing data related to materials’ synthesis methods, properties, and performance, researchers can uncover hidden correlations and patterns. This knowledge helps in optimising material manufacturing processes, ensuring better performance and resource utilisation.
Process optimisation and quality control
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